Mechanical Testing Systems

Video Extensometer / Digital Image Correlation (DIC) System

Video extensometers use monocular 3D digital image correlation (DIC) to measure deformation without touching the specimen. During tensile, compression, bending, torsion, fatigue, and impact tests, a camera records images as the testing machine applies the load. The DIC software compares these images and calculates three-dimensional displacement and strain across the specimen’s visible surface in real time.

Available Specifications
 Models  GB-S-160A, UK200, UK70, and BK80
 Accuracy class  Class 0.5
 Measurement accuracy  ±1.5 μm
 Displacement resolution  0.1 μm
 Image resolution  11 megapixels
 Image capture rate  30 Hz
 Measurement area  approximately 160 × 110 mm (longitudinal × transverse)
 Working distance  approximately 200 mm
 Tracking speed  0.05–1000 mm/min
 Strain measurement range  0.005%–2000%
 Specimen temperature range for measurement  −190°C to 2300°C
 Communication  digital signal through the UDP protocol
 Standard measurement environment  room temperature
Equipment operating temperature  5–40°C
 Power supply 220 V
Main unit weight  450 kg
Features
  • The software combines the point-cloud data from multiple cameras to create a single 3D view of the specimen
  • Users can export the point-cloud data for comparison with CAD models
  • Analysis tools compare the DIC measurements with simulation results from Abaqus ODB files
  • Temperature-field measurement adds temperature data to the deformation analysis
  • An integrated laser rangefinder quickly checks the distance between the camera and the specimen
  • Temperature sensors and controls compensate for measurement errors caused by changes in the unit’s temperature
  • Integrated lighting produces an even, rectangular light field across the measurement area
  • The position sensor compensates for errors when the measuring unit shifts or changes angle.
  • Virtual strain gauges measure deformation and return the results in real time
Founded in 2008, SUNS develops and manufactures materials testing machines and systems. Our mechanical testing equipment is used by more than 10,000 customers, including over 200 major organizations across research and industrial sectors. SUNS has participated in the National Major Scientific Instruments and Equipment Development Program and Shenzhen innovation projects, with an in-house R&D team supporting standard and application-specific testing requirements.