Testing Solutions for Composite Materials
Composite Material Testing Solution

Composite Material Testing Solution

To meet the testing requirements of composite materials featuring anisotropy and complex interlayer mechanical properties, SUNS has launched a dedicated testing machine for composite materials.

Centered on multi-dimensional mechanical testing and precise stress control, the machine supports professional test items including tension, compression, flexure, interlaminar shear, peeling, and post-impact residual strength testing of composite materials. It complies with dedicated composite material standards such as GB/T, ISO and ASTM, providing professional testing solutions for R&D and quality control of composite components in aerospace, wind power, rail transit, new energy and other industries.

We offer specialized testing equipment for the complex and anisotropic mechanical behavior of composite materials. The system covers tensile, compression, flexural, interlaminar shear, peel and post-impact residual strength testing, with precise load control for the assessment of various mechanical properties and failure behaviors. Testing can be carried out in accordance with GB/T, ISO, ASTM and other relevant standards for composite materials, and is applied in the fields of composite R&D, component evaluation and quality control in industries such as aerospace, wind power, rail transit, new energy and others.

Material Typical Tests Recommended Equipment
Fiber-Reinforced Plastics Tensile Testing Electromechanical Universal Testing Machine, UTM4000
Fiber-Reinforced Plastics Shear Strength Testing Electromechanical Universal Testing Machine, UTM4000
Coated Fabric for Ventilation Ducts Tear Strength Testing Electromechanical Universal Testing Machine, UTM6000
Aluminum Composite Panels Flexural Strength Testing Electromechanical Universal Testing Machine, UTM4000
Unidirectional Fiber-Reinforced Plastics Compression Testing Electromechanical Universal Testing Machine, UTM5000
Polymer-Matrix Composite Laminates Compression Testing Electromechanical Universal Testing Machine, UTM5000
Aluminum Alloy Thermal-Barrier Profiles Tensile Testing Electromechanical Universal Testing Machine, UTM4000
Testing Methods/Standards
  • GB/T 28891, GB/T 3354, GB/T 3355, GB/T 3356, GB/T 30968.1, GB/T 30968.2, GB/T 30968.3, GB/T 30968.4, GB/T 30969, GB/T 30970, GB/T 1446, GB/T 1447, GB/T 1448, GB/T 1449, GB/T 1452, GB/T 1453, GB/T 1454, GB/T 1455, GB/T 1456, GB/T 1457, GB/T 1458, GB/T 3856, GB/T 5258, GB/T 1450.1, GB/T 1450.2, GB/T 3357
  • HB 6740-93, HB 5485-91, HB 7237-95
  • ASTM D3039, ASTM D3410, ASTM D6641, ASTM D5467, ASTM D3518, ASTM D4255, ASTM D5379, ASTM D3846, ASTM D7078, ASTM D2344, ASTM D7264, ASTM D790, ASTM D5448, ASTM D5449, ASTM D5450, ASTM E3479, ASTM D5766, ASTM D6484, ASTM D6742, ASTM D7136, ASTM D7137, ASTM D5961, ASTM D7205, ASTM C273, ASTM C297, ASTM C363, ASTM C364, ASTM C365, ASTM C393, ASTM C394, ASTM C480, ASTM D6416, ASTM D6790, ASTM D7249, ASTM D7250

Composite Tensile Testing

  • Standards: ASTM D3039, ASTM D3518, ISO 527-4, ISO 14129, GB/T 1447, GB/T 1040, GB/T 3354, GB/T 3355, EN 2561
  • Test Parameters: Maximum Force, Tensile Strength, Elastic Modulus, Poisson’s Ratio
  • Strain Measurement: Strain Gauge / Clip-On Extensometer / Video Extensometer
  • 4.Hydraulic Grip Options:
    1. 100 kN / 250 kN Ambient-Temperature Hydraulic Grips
    2. 100 kN / 250 kN Full-Temperature Hydraulic Grips (-70°C to 350°C / -70°C to 550°C)
  • Jaw Options: Flat Jaws, 0–8 mm / 8–16 mm
    1. Composite Tensile Testing
    1. Composite Tensile Testing
    1. Composite Tensile Testing
    1. Composite Tensile Testing

Composite Monofilament / Multifilament / Tow / Glass Fiber Tensile Testing

  • Standards: ISO 11566 (Carbon Fiber Monofilament), GB/T 3362 (Carbon Fiber Multifilament), GB/T 7690.3 (Glass Fiber), FZ/T 50007 (Spandex Filament)
  • Test Parameters: Tensile Strength, Modulus, Elongation
  • Deformation Measurement: Contact Extensometer / Video Extensometer
  • Fixture Options:
    1. Pneumatic fixtures are preferred for consistent clamping force and test repeatability.
    2. Pneumatic Parallel-Clamping Fixture — Monofilament, Multifilament and Spandex Filament
    3. Pneumatic Capstan Grip — Glass Fiber

Tensile Grips

    1. Pneumatic Parallel Grips
      Pneumatic Parallel Grips GB/T 3362, GB/T 34520.4
    1. Pneumatic Winding Grips
      Pneumatic Winding Grips (Linear Density >500 tex) GB/T7690.3
    1. Pneumatic Winding Grips
      Pneumatic Winding Grips (Linear Density <500 tex) GB/T7690.3
    1. Pneumatic Tensile Grips
      Pneumatic Tensile Grips ISO 11566, FZ/T 50007

Composite Flexural Testing

  • Standards: ASTM D790, ASTM D6272, ASTM D7264, ASTM D2344, ISO 14125, ISO 14130, ISO 178
  • Test Parameters: Flexural Strength, Flexural Modulus
  • Deformation Measurement: Dial Indicator / Deflectometer

Flexural Test Fixtures

    1. Short Beam Shear Fixture (Three-point bending)
      Short Beam Shear Fixture (Three-point bending) ASTM D2344
    1. Three-point Bending Fixture + Dial Indicator
      Three-point Bending Fixture + Dial Indicator ASTM D790, ISO 14125, ISO 14130, ISO 178, GB/T 9341-2008
    1. Four-point Bending Fixture
      Four-point Bending Fixture ASTM D6272, ASTM D7264
    1. High & Low Temperature Three-point Bending Fixture + Deflectometer
      High & Low Temperature Three-point Bending Fixture + Deflectometer ASTM D2344, ASTM D7264

Composite In-Plane Compression Testing

  • Standards: ASTM D6641, ASTM D695, ASTM D3410, ISO 14126, GB/T 5258, GB/T 3856, EN 2850, SACMA SEM 1R
  • Test Parameters: Maximum Force, Compressive Strength, Elastic Modulus, Poisson’s Ratio
  • Deformation Measurement: Strain Gauge / Video Extensometer (Small Field of View, Telecentric Lens, High Precision)

Compression Test Fixtures

    1. Combined Loading Compression
      Combined Loading Compression ASTM D6641
    1. Combined Loading Compression
      Combined Loading Compression ASTM D6641
    1. Shear Loading Compression
      Shear Loading Compression ISO 14126, GB/T 3856
    1. Shear Loading Compression
      Shear Loading Compression ASTM D3410
    1. End Loading Compression
      End Loading Compression ASTM D695

Composite Shear Testing

  • Standards: ASTM D5379, ASTM D7078, ASTM D3518, ISO 14129
  • Test Parameters: Shear Strength, Elastic Modulus
  • Strain Measurement: Strain Gauge

Shear Test Fixtures

    1. V-notched Shear Fixture
      V-notched Shear Fixture ASTM D7078
    1. In-plane Shear Fixture (A)
      In-plane Shear Fixture (A) ASTM D4255
    1. In-plane Shear Fixture (B)
      In-plane Shear Fixture (B) ASTM D4255
    1. In-plane Shear Fixture
      In-plane Shear Fixture ASTM D8067
    1. V-notched Beam Composite Shear
      V-notched Beam Composite Shear ASTM D5379

Sandwich & Honeycomb Composite Testing

  • Standards: ASTM C363 (Core Tension), ASTM C273 (Shear), ASTM D364 (Edgewise Compression), ASTM C365 (Flatwise Compression), ASTM C297 (Flatwise Tension), ASTM C393 (Core Shear), ASTM D1781 (Climbing Drum Peel), ASTM D3167 (Floating Roller Peel)
  • Test Parameters: Strength, Modulus
  • Deformation Measurement: Dial Indicator / Extensometer

Sandwich & Honeycomb Composite Test Fixtures

    1. Climbing Drum Peel Test Fixture
      Climbing Drum Peel Test Fixture ASTM D1781
    1. Floating Roller Peel Test Fixture
      Floating Roller Peel Test Fixture ASTM D3167
    1. Sandwich Core Shear Fixture
      Sandwich Core Shear Fixture ASTM C273
    1. Sandwich Edgewise Compression Fixture
      Sandwich Edgewise Compression Fixture ASTM C364
    1. Sandwich Flatwise Tensile Fixture
      Sandwich Flatwise Tensile Fixture ASTM C297
    1. Honeycomb Core Node Tensile Test Fixture
      Honeycomb Core Node Tensile Test Fixture ASTM C363
    1. Sandwich Core Flatwise Compression Test Fixture
      Sandwich Core Flatwise Compression Test Fixture ASTM C365
    1. Sandwich Core Shear Test Fixture (Beam Flexure Method)
      Sandwich Core Shear Test Fixture (Beam Flexure Method) ASTM C393

Composite Fracture Toughness Testing

  • Standards: ASTM D5528, ASTM D7905, ASTM D6671, GB/T 28891, EN 6033, ISO 15024
  • Test Methods: Mode I (Bonded Block and Hinge Connection), Mode II, Mixed-Mode
  • Test Parameters: Load, Crack Length
  • Crack Length Measurement: Manual Measurement / Non-Contact Visual Measurement System

Fracture Toughness Test Fixtures

    1. Mode I Fracture Toughness Test
      Mode I Fracture Toughness Test ASTM D5528
    1. Mixed-Mode Fracture Toughness Test
      Mixed-Mode Fracture Toughness Test ASTM D6671

Composite Laminate Bearing Testing

  • Fixtures: Standard Hydraulic Wedge Grips for Tensile Testing / Compression Fixtures Configured According to Applicable Standards
  • Test Parameters: Compressive Strength, Modulus
  • Deformation Measurement: Strain Gauge / Extensometer

Bearing Response & Open-Hole Compression Test Fixtures

    1. Laminate Bearing Strength Test Fixture (Procedure A: Double Shear Tensile)
      Laminate Bearing Strength Test Fixture (Procedure A: Double Shear Tensile) ASTM D5961
    1. Laminate Bearing Strength Test Fixture (Procedure B: Single Shear Tensile)
      Laminate Bearing Strength Test Fixture (Procedure B: Single Shear Tensile) ASTM D5961
    1. Open-hole Compressive Strength
      Open-hole Compressive Strength ASTM D6484

Composite Compression After Impact (CAI) Testing

Compression After Impact (CAI) testing evaluates the residual compressive strength of composite materials after impact damage. Pre-damaged specimens are subjected to compression using dedicated fixtures to determine the remaining load-bearing capacity of the damaged composite structure.

  • Standards: ASTM D7136 (Drop-Weight Impact), ASTM D7137 (Compression After Impact), GB/T 21239
  • Deformation Measurement: Strain Gauge
  • Fixture: CAI Fixture
    1. CAI Compression Test Fixture (Compression After Impact)
      CAI Compression Test Fixture (Compression After Impact) ASTM D7137

Mechanical Testing of Composites at High & Low Temperatures

An environmental chamber provides controlled high- and low-temperature conditions for evaluating the mechanical properties of composite materials. The full-temperature hydraulic wedge grips accommodate other composite testing fixtures directly without requiring grip removal, providing a more efficient setup for different test procedures.

Temperature Range of Full-Temperature Hydraulic Grips: -70°C to 350°C, with configurations available up to 550°C.

    1. V Notched Beam Test Fixture (Iosipescu Shear Test Fixture)
      V Notched Beam Test Fixture (Iosipescu Shear Test Fixture) ASTM D5379
    1. OHC Test Fixture
      OHC Test Fixture ASTM D6484
    1. 3-/4-Point Flexural Test Fixture
      3-/4-Point Flexural Test Fixture ASTM D790, ASTM D7264
    1. Shear Loading Compression Fixture
      Shear Loading Compression Fixture ASTM D3410
    1. Combined Loading Compression Fixture
      Combined Loading Compression Fixture ASTM D6641